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Whether you’re looking to automate your operations for the first time, or you’re in the process of refining your automation platforms, the experts at HEXA are here to help. While SCADA and DCS platforms started as distinct operations, they’re now merging to create a singular supervisory system for all of your facility’s needs. Today, many DCS solutions integrate SCADA systems into their operations to form a unified whole. In fact, both are necessary if you want to take advantage of the latest in Industry 4.0 technology. The purpose of this post is not to argue that one system is better than the other. In short, a SCADA is geared towards understanding and collecting data on processes, while a DCS emphasizes process control. That makes a SCADA solution ideal for organization’s that want to deploy remote monitoring platform. SCADA systems are also more scalable and flexible, so they can be used to collect data from a single factory or a dozen without geographical restrictions. A DCS delivers data to operators, and at the same time, a SCADA concentrates on the acquisition of that data.
While a DCS emphasizes process-level operations, a SCADA is event-driven and prioritizes data gathering. Ultimately, a DCS is critical for maximizing the visibility of a facility’s day-to-day operational processes. That makes DCSs ideal for controlling operations at a single facility or factory. At the same time, a DCS allows you to implement more advanced process automation strategies because it operates on a closed loop control platform. Thus, a DCS focuses on controlling and monitoring processes and providing facility operators with the ability to see all facility operations in one place. The Fundamentals of Distributed Control Systemsĭistributed control systems are process-oriented platforms that rely on a network of interconnected sensors, controllers, terminals, and actuators to act as a centralized master controller for all of a facility’s production operations. In this post, we’ll take a closer look at each, clarify their differences, and explore how they can be used to elevate operational efficiency at every stage of the production process. When automating manufacturing processes, both a distributed control system (DCS) and a supervisory control and data acquisition (SCADA) system are essential for a comprehensive automation platform.
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